2022-10-26 12:49
(supersedes all previous editions)
Sanmac® 4435 is a molybdenum-alloyed (min. 2.5%) austenitic chromium-nickel steel with improved machinability.
C | Si | Mn | P | S | Cr | Ni | Mo |
---|---|---|---|---|---|---|---|
≤0.030 | 0.4 | 1.7 | ≤0.040 | ≤0.025 | 17.5 | 12.5 | 2.6 |
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Sanmac® 4435 bar steel is stocked in a large number of sizes. The standard size range for stock comprises 75-350 mm. Round bar is supplied in solution annealed and peel turned condition.
Bars are delivered in random lengths of 3-7 m, depending on diameter.
Diameter | Height of arch, Typical value |
---|---|
mm | mm/m |
20 - 70 | 1 |
> 70 | 2 |
H12-h15 is valid.
Surface conditions | Ra, Typical value | Size, diameter |
---|---|---|
µm | mm | |
Peeled and polished | 1 | 20-300 |
Peel turned | 2 | >300 |
Sanmac® 4435 bar is delivered in solution annealed condition. Billets are delivered in hot-worked condition. If another heat treatment is needed after further processing the following is recommended.
1040–1100°C (1900–2010°F), rapid cooling in air or water.
Bar steel is tested in delivery condition.
Proof strength | Tensile strength | Elong. | Contr. | HB | |
---|---|---|---|---|---|
Rp0.2a) | Rp1.0 a) | Rm | Ab) | Z | |
MPa | MPa | MPa | % | % | |
≥205 | ≥240 | 515-690 | ≥40 | ≥50 | ≤215 |
Proof strength | Tensile strength | Elong. | Contr. | HB | |
---|---|---|---|---|---|
Rp0.2a) | Rp1.0 a) | Rm | Ab) | Z | |
ksi | ksi | ksi | % | % | |
≥29.5 | ≥34.5 | 74.5-100.1 | ≥40 | ≥50 | ≤215 |
1 MPa = 1 N/mm2
a) Rp0.2 and Rp1.0 correspond to 0.2% offset and 1.0% offset yield strength respectively.
b) Based on L0 = 5.65 √S0 where L0 is the original gauge length and S0 the original cross-section area.
Due to its austenitic microstructure, SANMAC® 4435 has very good impact strength both at room temperature and at cryogenic temperatures.
Tests have demonstrated that the steel fulfils the requirements according to the European standards prEN 13445-2 (UFPV-2) ( (min. 60 J (44 ft-lb) at -270 oC (-455 oF) and EN 10272 (min. 60 J (44 ft-lb) at -196 oC (-320 oF).
Temperature | Proof strength | Tensile strength | |
---|---|---|---|
Rp.02 | Rp1.0 | Rm | |
°C | MPa | MPa | MPa |
min. | min. | min. | |
100 | 165 | 200 | 420 |
200 | 137 | 165 | 380 |
300 | 119 | 145 | 370 |
400 | 108 | 135 | - |
500 | 100 | 128 | - |
Temperature | Proof strength | Tensile strength | |
---|---|---|---|
Rp.02 | Rp1.0 | Rm | |
°F | ksi | ksi | ksi |
min. | min. | min. | |
200 | 23.9 | 29.0 | 60.9 |
400 | 19.9 | 23.9 | 55.1 |
600 | 17.3 | 21.0 | 53.7 |
800 | 15.7 | 19.6 | - |
1000 | 14.5 | 18.6 | - |
Density: 8.0 g/cm3 , 0.29 lb/in3
Temperature | Temperature | ||
---|---|---|---|
°C | W/m °C | °F | Btu/ft h °F |
20 | 14 | 68 | 8 |
100 | 15 | 200 | 8.5 |
200 | 17 | 400 | 10 |
300 | 18 | 600 | 10.5 |
400 | 20 | 800 | 11.5 |
500 | 21 | 1000 | 12.5 |
600 | 23 | 1100 | 13 |
Temperature | Temperature | ||
---|---|---|---|
°C | J/kg °C | °F | Btu/lb °F |
20 | 485 | 68 | 0.11 |
100 | 500 | 200 | 0.12 |
200 | 515 | 400 | 0.12 |
300 | 525 | 600 | 0.13 |
400 | 540 | 800 | 0.13 |
500 | 555 | 1000 | 0.13 |
600 | 575 | 1100 | 0.14 |
Temperature | Temperature | ||
---|---|---|---|
°C | Per °C | °F | Per °F |
30-100 | 16.5 | 86-200 | 9.5 |
30-200 | 17 | 86-400 | 9.5 |
30-300 | 17.5 | 86-600 | 10 |
30-400 | 18 | 86-800 | 10 |
30-500 | 18 | 86-1000 | 10 |
30-600 | 18.5 | 86-1200 | 10.5 |
30-700 | 18.5 | 86-1400 | 10.5 |
1) Mean values in temperature ranges (x10-6)
Temperature | Temperature | ||
---|---|---|---|
°C | MPa | °F | ksi |
20 | 200 | 68 | 29.0 |
100 | 194 | 200 | 28.2 |
200 | 186 | 400 | 26.9 |
300 | 179 | 600 | 25.8 |
400 | 172 | 800 | 24.7 |
500 | 165 | 1000 | 23.5 |
1) x103
The weldability of Sanmac® 4435 is good. Suitable methods of fusion welding are manual metal-arc welding (MMA/SMAW) and gas-shielded arc welding, with the TIG/GTAW method as first choice.
Since this material is alloyed in such a way to improve its machinability, the amount of surface oxides on the welded beads might be higher compared to that of the standard 316L steels. This may lead to arc instability during TIG/GTAW welding, especially welding without filer material. However, the welding behavior of this material is the same as for standard 316L steels when welding with filler material.
For Sanmac® 4435, heat input of <2.0 kJ/mm and interpass temperature of <150°C (300°F) are recommended. Preheating and post-weld heat treatment are normally not necessary.
TIG/GTAW or MIG/GMAW welding
ISO 14343 S 19 12 3 L / AWS A5.9 ER316L (e.g. Exaton 19.12.3.L)
MMA/SMAW welding
ISO 3581 E 19 12 3 L R / AWS A5.4 E316L-17(e.g. Exaton 19.12.3.LR)
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Sanmac is our trademark for the Alleima machinability concept. In SANMAC materials, machinability has been improved without jeopardizing properties such as corrosion resistance and mechanical strength.
The improved machinability is owing to:
Detailed recommendations can be find in S-02909-ENG. If priority are given to high production rate in machining Sanmac 316/316L (EN 1.4401/1.4404) is recommended instead of Sanmac® 4435 due to a more suitable chemical composition. Sanmac® 4435 is a machinability improved material with the same reliable machinability as Sanmac® 316/316L (EN 1.4404/1.4404) but with a little shorter expected tool-life.
Recommended insert and cutting data (starting values) is available in S-02909-ENG.
Disclaimer: Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed only when we know the actual service conditions. Continuous development may necessitate changes in technical data without notice. This datasheet is only valid for Alleima materials.