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Composite tube for boilers

Tube, pipe, fittings and flanges

Alleima composite tubes are made of two different metals joined together, each selected for its unique properties like corrosion resistance, thermal conductivity, or strength. This combination in a single tube offers the optimal properties of both metals.

Composite tube for boilers

These tubes are often used in boilers or heat exchangers, where one metal offers corrosion resistance or compatibility with specific fluids, while the other metal provides structural strength or thermal conductivity.

Typical application areas

Our composite tubes are often used in steam boilers and other processing equipment operating under corrosive conditions, including:

  • Black liquor recovery boilers (BLRB)
  • Syngas coolers
  • Waste heat boilers
  • Waste-to-energy boilers

Superior to overlay welded tube

Alleima’s advanced fabrication methods for composite tube involve co-extrusion of the two materials with a homogenous bond zone, ensuring even bonding and the highest quality product. Compared to traditional overlay welding, this process results in straighter, more uniform tube. For instance, in applications such as BLRB superheater tube, overlay tubes often encounter issues related to physical bonding, and melted bonds may lead to content dilution – all of which are avoided with our range!

More than 400 boilers

Since the 1970s, Alleima composite tubes have been installed in more than 400 boiler units worldwide. Contact us for references.

Composite tube materials
Grade UNS ASTM/
ASME
EN no. EN name
Corrosion resistant alloys
Sanicro® 67 N06690 - 2.4642 -
Sanicro® 38 N08825 Mod. - 2.4858 -
Sanicro® 30 N08800 - 1.4558 -
Sanicro® 28 N08028 - 1.4563 X1NiCrMoCu31-27-4
3RE28 - 310 1.4845* -
3R12 S30403/
S30400
304L 1.4306 -
Load carrying alloys, pressure bearing components
4L7 - SA210-A1 (C) 1.0425 P265GH
3Mo1 - - 1.5415 16Mo3
HT5 - SA213-T12 1.7335 13CrMo4-5
HT8 - SA213-T22 1.7380 10CrMo910
T23 SA213-T23 1.8201 7CrWVMoNb9-6
T24 - SA213-T24 1.7378 7CrMoVTiB10-10
HT7 - SA213-T91 1.4903 X10CrMoVNb9-1

* According to EN 10095, valid for heat resistant grades in the form of sheet/plate, strip, semi-finished products, bar, rod and sections (not for pressure or creep purposes).

Size range for composite tube
Outside diameter Total minimum
wall thickness
Thickness
outer layer
Minimum thickness
inner layer
mm in. mm in. mm in. mm in.
38.0 1 1/2 5.00 0.197 1.30 0.051 3.70 0.146
50.8 2 5.08 0.200 1.50 0.059 3.58 0.141
63.5 2 1/2 6.53 0.257 1.65 0.065 4.88 0.192
76.2 3 6.58 0.259 1.65 0.065 4.93 0.194

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