(supersedes all previous editions)
Exera® 1RK91 is a precipitation hardening stainless steel specifically designed for applications requiring high strength combined with good ductility in the final product and high formability in the as-delivered condition. The strength is increased after ageing of the final product.
The characteristics in general can be said to be a combination of properties of ordinary austenitic stainless and low alloyed ferritic steels. For example, elastic modulus, mechanical properties and thermal expansion are comparable to ferritic steels (such as low alloyed carbon steels or chromium steels) while corrosion resistance is more comparable to austenitic stainless steels.
In strip form, Sandvik 1RK91 can be used for hypo-tube application.
In wire form, Exera® 1RK91 can be used - depending on the diameter- for surgical suture needles, blood lancets and dental tools (taps, reamers, screw drivers).
Wire in Exera® 1RK91 can be supplied with surface finishes according to the table.
|Surface finish||Size range, mm (in.)|
|Coated||0.30 - 10.00 (0.012 - 0.4)|
|Bright drawn||0.10 - 1.50 (0.004 - 0.059)|
|Straightened and ground||0.60 - 12.00 (0.024 - 0.47)|
The following forms of supply are available:
The diameter tolerance is normally D2 for drawn wire and h8 for ground bars. Tighter tolerance can be offered on request.
|Dimension||Diameter tolerance, +/-||Ovality, max|
|0.10 - 0.125||0.004 - 0.005||0.004||0.00016|
|>0.125 - 0.25||>0.005 - 0.010||0.005||0.00020||0.003||0.00012|
|>0.25 - 0.50||>0.010 - 0.020||0.007||0.00028||0.004||0.00016|
|>0.50 - 1.00||>0.020 - 0.039||0.009||0.00035||0.005||0.00020|
|>1.00 - 1.60||>0.039 - 0.063||0.011||0.00043||0.006||0.00024|
|>1.60 - 2.50||>0.063 - 0.098||0.014||0.00070||0.008||0.00032|
|>2.50 - 6.00||>0.098 - 0.236|
|Diameter min.||Tolerances max.||Permissible variations|
|mm (in.)||(ISO SMS 2141)|
|0.6 (0.024)||100.0 (3.937)||h8|
Exera® 1RK91 can also be supplied as strip and then called Sandvik 1RK91
The possible ranges for the mechanical properties both in the cold-rolled and aged condition are indicated below.
The strength level after ageing depends on the amount of cold deformation and therefore also on the final dimension.
|Condition||Tensile strength, Rm||Proof strength, Rp0.2a)|
|Round wire||Cold worked
Cold rolled + aged
1 MPa = 1 N/mm2
a) Rp0.2 correspond to 0.2% offset yield strength.
Examples of strength values for the heat treated (aged) condition are shown below. As the true values depend on product form and production route, the exact value for a specific product or application must be determined in each case. Please contact Sandvik for further information.
The values represent testing on material cold worked to a tensile strength of 1650 MPa and subsequently aged at 475°C to 530°C for 4 hours.
|Temperature||Tensile strength Rm, MPa|
Wire and strip form
The physical properties of a steel are related to a number of factors, including alloying elements, heat treatment and manufacturing process. The data presented below can generally be used for rough calculations.
Density: 7.9 g/cm3, 0.29 lb/in3
Resistivity: cold worked: 0.97 μΩm, aged: 0.83 μΩm
|Temperature, °C||W/m °C||Temperature, °F||Btu/ft h°F|
1) For material in heat treated (aged) condition
|Temperature °C||J/kg °C||Temperature °F||Btu/ft h°F|
1) For material in heat treated (aged) condition
Average values in temperature ranges. The steel grade has a coefficient of thermal expansion close to that of carbon steel. This gives it definite design advantages over normal austenitic stainless steels.
|Grade||Temperature range, °C|
|Carbon steel (0.2%C)||12.5||13||13.5||14|
|Grade||Temperature range, °F|
|Carbon steel (0.2%C)||7||7||7.5||7.5|
The E-modulus depends on dimension and amount of cold deformation in the material. For bar form there is no data available, but for wire and strip E-modulus between 185 - 200 X 103 MPa have been achieved.
Exera® 1RK91 has a corrosion resistance comparable to ASTM 304L or ASTM 316L depending on condition and environment.
The Critical Pitting Temperature (CPT) has been determined using electrochemical CPT testing at 300 mV in NaCl solutions of different concentrations at pH = 6.0, ground test samples (600 µm). All results are average values from six measurements.
Figure 1. Critical pitting temperatures (CPT) for Exera® 1RK91, ASTM 304 and ASTM 316 at varying concentrations of sodium chloride. Potentiostatic determinations at +300 mV SCE, pH = 6.0.
Figure 2. Isocorrosion diagram for Exera® 1RK91 (Sandvik 1RK91), ASTM 304L and ASTM 316L in stagnant sulphuric acid. The curves for ASTM 304L and ASTM 316L and the dot for Exera® 1RK91, (Sandvik 1RK91), represent a corrosion rate of 0.1 mm/year
Exera® 1RK91 was originally developed for applications requiring ultra-high strength in combination with good fracture toughness.
In the annealed condition,Exera® 1RK91 has an austenitic microstructure. To be able to precipitation harden the material and take advantage of the remarkably high ageing (tempering) effect, the matrix has first to be hardened and, thereby, partly transformed to martensite. Strength increases dramatically for wire following heat treatment at a temperature of approximately 475oC (885oF), at which point precipitation occurs in the martensitic matrix. This heat treatment is called ageing or tempering and is best carried out on the final product. This takes advantage of the good formability of the material in the as delivered condition.
For wire in Exera® 1RK91, optimum ageing is made at 475oC (885oF) for 4 hours. Examples of the ageing effect on tensile strength are given below.
|Cold worked||Aged||Cold worked||Aged|
The weldability of Sandvik 1RK91 is good. Suitable welding methods are TIG, MIG and MMA. It can be welded without filler metal (autogenously) using the TIG process, but filler metal is preferable. For TIG and MIG welding, Sandvik 19.12.3.LSi or 19.12.3.L can be used, or if a higher strength is desired, Sandvik 22.8.3.L. For MMA, the corresponding electrodes Sandvik 19.12.3.LR or Sandvik 22.9.3.LR are suitable.
The martensitic content in HAZ of the material decreases after welding resulting in a typical annealed microstructure with an austenitic matrix and a small amount of ferrite. This means that the tensile strength will be lower for the weld compared with the high strength base material. Therefore, welds in Sandvik 1RK91 are not suitable for active parts of a construction, when extremely high strength is required.
Material datasheets and in-depth technical information about Sandvik Bioline grades and products are available on the Sandvik website, www.sandvik.com/medical.
Disclaimer: Sandvik is not providing any products or services that are intended or may be construed to be recommending or otherwise advising on, in any manner, the design, suitability, appropriateness or effectiveness, from a medical/biological/safety perspective, of any medical material, instrument and/or medical device.